2024

Vol.31 No.2

Editorial Office

Review

  • Journal of the Microelectronics and Packaging Society
  • Volume 31(1); 2024
  • Article

Review

Journal of the Microelectronics and Packaging Society 2024;31(1):23-28. Published online: May, 10, 2024

Prediction of Maximum Bending Strain of a Metal Thin Film on a Flexible Substrate Using Finite Element Analysis

  • Jong Hyup Lee and Young-Cheon Kim
    School of Materials Science & Engineering, Research Center for Energy and Clean Technology, Andong National University, 1375, Gyeongdong-ro, Andong-si, Gyeongsangbuk-do 36729, Korea
Corresponding author E-mail: kimyc@anu.ac.kr
Abstract

Electronic products utilizing flexible devices experience harsh mechanical deformations in real-use environments. As a result, researches on the mechanical reliability of these flexible devices have attracted considerable interest among researchers. This study employed previous bending strain models and finite element analysis to predict the maximum bending strain of metal films deposited on flexible substrates. Bending experiments were simulated using finite element analysis with variations in the material and thickness of the thin films, and the substrate thickness. The results were compared with the strains predicted by existing models. The distribution of strain on the surface of film was observed, and the error rate of the existing model was analyzed during bending. Additionally, a modified model was proposed, providing mathematical constants for each case.

Keywords Bending strain, FE analysis, Metal thin film, Flexible substrate

REFERENCES
  • S. R. Forrest, "The path to ubiquitous and low-cost organic electronic appliances on plastic", Nature, 428, 911-918 (2004). https://doi.org/10.1038/nature02498
  • T. W. Kim, J.-S. Lee, Y.-C. Kim, Y.-C. Joo, and B.-J. Kim, "Bending strain and bending fatigue lifetime of flexible metal electrodes on polymer substrates", Materials (Basel), 12(15), 2490, (2019).
  • A. R. Madaria, A. Kumar, F. N. Ishikawa, and C. Zhou, "Uniform, highly conductive, and patterned transparent films of a percolating silver nanowire network on rigid and flexible substrates using a dry transfer technique", Nano Research, 3, 564-573 (2010). https://doi.org/10.1007/s12274-010-0017-5
  • E. Halonen, A. Halme, T. Karinsalo, P. Iso-Ketola, M. Mantysalo, and R. Makinen, "Dynamic bending test analysis of inkjet-printed conductors on flexible substrates", 2012 IEEE 62nd Electronic Components and Technology Conference, 6248810 (2012).
  • H. J. Nam, C. Kang, S-W. Lee, S. W. Kim, and S.-H. Park, "Low Cost and High Sensitivity Flexible Pressure Sensor Based on Graphite Paste through Lamination after O2 Plasma Surface Treatment Process", J. Microelectron. Packag. Soc., 29(4), 21-27 (2022).
  • M. J. Kim, J. A. Heo, J. H. Hyun, and S.-Y. Lee, "Reliability of Cu Interconnect under Compressive Fatigue Deformation Varying Interfacial Adhesion Treatment", J. Microelectron. Packag. Soc., 30(4), 105-111 (2023).
  • M.-J. Ko, M. Sohn, M.-S. Kim, J. Na, B.-K. Ju, Y.-B. Park, and T.-I. Lee, "Laser Transmission Welding of Flexible Substrates and Evaluation of the Mechanical Properties", J. Microelectron. Packag. Soc., 29(2), 113-119 (2022).
  • J. G. Seol and B. J. Kim, "Electrical Reliability of ITO Film on Flexible Substrate During bending Deformations and Bending Fatigue", J. Microelectron. Packag. Soc., 24(4), 47-52 (2017).
  • J. G. Seol, D.-J. Lee, T.-W. Kim, and B.-J. Kim, "Reliability study on rolling deformation of ITO thin film on flexible substrate", J. Microelectron. Packag. Soc., 25(1), 29-33 (2018).
  • B.-J. Kim, M.-H. Jeong, S.-H. Hwang, H.-Y. Lee, S.-W. Lee, K.-D. Chun, Y.-B. Park, and Y.-C. Joo, "Relationship between Tensile Characteristics and Fatigue Failure by Folding or Bending in Cu Foil on Flexible Substrate", J. Microelectron. Packag. Soc., 18(1), 55-59 (2011).
  • T.-I. Lee, C. Kim, M. S. Kim, and T.-S. Kim, "Measurement of Flexural Modulus of Lamination Layers on Flexible Substrates", J. Microelectron. Packag. Soc., 23(3), 63-67 (2016).
  • Y. Y. Kwon and B.-J. Kim, "Mechanical and Electrical Failure of ITO Film with Different Shape during Twisting Deformation", J. Microelectron. Packag. Soc., 24(4), 53-57, (2017).
  • L. Mao, Q. Meng, A. Ahmad, and Z. Wei, "Mechanical analyses and structural design requirements for flexible energy storage devices", Advanced energy materials, 7(23), 1700535 (2017).
  • H. Gleskova, S. Wagner, and Z. Suo, "a-Si:H TFTs made on polyimide foil by PE-CVD at 150 ℃", MRS online proceedings library, 508, 73-78 (1998). https://doi.org/10.1557/PROC-508-73
  • R. Nistico, "Polyethylene terephthalate (PET) in the packaging industry", Polymer Testing, 90, 106707 (2020).